With 16-valve engines, you’ll need the engine wiring harness, everything attached to the harness, under dash wiring harness, ECM, instrument cluster and air cleaner assembly. Run the fuel pump wiring into the engine compartment through the grommet above the battery and into the passenger compartment. Never the less, its not that difficult. No not Aftermarket4x4, they used a custom or heavily machined flywheel. Was: $2,039.99. Buggy Application Stock Application Installation kits for performing Sidekick / Tracker engine conversions into Samurai's using a 1989 to 1998 Suzuki Sidekick or Geo Tracker 8V or 16V 1600 engine. You have remained in right site to begin getting this info. Cut the complete fuel pump mounting plate and pump out of a Tracker gas tank and weld it into the Samurai gas tank. Yes a Toyota 1.8 from a 1980 from a 33 year old corolla, is better and more powerful than a suzuki 1.6 engine, plus it last longer and u can get way more aftermarket support. Sales/Tech: (435) 654-1149. A common engine swap is to swap out the Suzuki Samurai 1.3L engine for a 1.6L engine from a Suzuki Sidekick or GEO Tracker. 94 GEO TRACKER 2WD USED STEERING GEAR BOX. Remove the 10mm bolt and reinstall it through the coil bracket and the hard line mount with the coil wire facing the distributor. It's actually a Kicker 2 with a Toyota case behind it. Sierra 1500 Diesel; ... American car enthusiasts aren’t the only ones who recognize and appreciate a good LS engine swap. Now you can install the ECM. The easiest option is to get a diesel for more low end torque if you are trying to use it as an off-road truck. Since the 2.0L tranny has a hydraulic clutch, I would have to convert my clutch pedal to hydraulic. The 1.6L swap adds very little weight keeping the Samurai a very light and nimble trail machine. or Best Offer. there are companies you can find by google-ing tracker Diesel swap or conversion. 8. My current drivetrain is the stock 8v 1.6L motor, stock 5speed tranny, w/ the stock transfer case. One side of the box bolts to the side of the fenderwell using the original air box mount. Based on the research I've done, it does appear that the 1st gen t-case will fit on the 2.0L tranny. The 16-vale motors fuel return line is 1/4-inch and needs to be 1/4-inch all the way back to the tank. $1,529.99. Looking for more power? These were powered by a sixteen valve 1.6 Liter engine. 3. Are there kits for the various engine swaps----Seems like after reading as much as I can find----Lots of talk about engine switches but very few actually doing it----I'd like to have enough hp to be able to meet the demands of duning in heavy sand---So would the 2.7 be the better choice-----Tons of built Sammys but so very few Trackers----HOW COME. Install the new passenger side motor mount and drivers side motor mount shim. The donor vehicles wiring harness will need to be modified for use in the Samurai as well as the Samurai speedometer which will need the speed sensor from the donor vehicle adapted to it. does anyone know exactly what is required for flywheel machining? There are several variables and options to consider as listed below. You can do this by: 1. With 16-valve engines, you’ll need the engine wiring harness, everything attached to the harness, under dash wiring harness, ECM, instrument cluster and air cleaner assembly. 2. You will find plenty of help here on the forum. besides the engine does anyone have a complete list of parts needed The current owner claims it was built to drag race but never saw a race. Remove all of the wiring, cables, lines and hoses from the engine. Suzuki 1.6L Facts: The 1.6L is a fuel injected engine and never came with a carburetor. Harness modification - Automatic - (must use Vitara … Others have cut down the cable bracket, took off the support for the crossover tube, and adjusted my hood latch up as far as it would go and put some washers under the rubber stops to space them down. Since the 1.6/16v is a taller engine, the front clip may have to be raised a little for proper hood clearance. Are the tranny input shafts the same? 5. 01-04 Chevy/Geo Tracker 2.5L V6 Engine/Motor Assembly Video Tested 177k. 4PC SICKSPEED SPIKED BOLT FOR ENGINE BAY DRESS UP KIT 10X1.25 P1 24K (Fits: Geo Tracker) $9.88. Our newest conversion is putting a 2.0 or 2.3 Suzuki engine 1999-2003 into a Suzuki Sidekick, X90 or Geo Tracker 1989 - 1998. You will need the motor, wiring harness, everything attached to the wiring harness, instrument cluster and air cleaner assembly. When gathering parts for your conversion keep in mind that 1996 and up motors are OBDII and will not be smog legal for California.
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